Integral Products, Inc. - Epocast®

Unit of Measure

Items	CG 1305 A/B CG 1305 A/B High-Strength Edge and Void Filler	Epocast 1610-A1 Epocast® 1610-A1 Flame Retardant Void Filler	Epocast 1614-A2 Epocast® 1614-A2 High-Compressive Strength Edge and Void Filler	Epocast 1617 A/B Epocast® 1617 A/B Flame Retardant Edge and Void Filler	Epocast 1618 D/B Epocast® 1618 D/B Fast-Setting Edge and Void Filler
Description	N/A Medium-Density, Two-Component Edge and Void Fillers Flame-retardant, pourable off-white epoxy edge and void filler that cures at room temperature. Used for reinforcing high-stress areas in honeycomb and other potting applications.	N/A Low-Density, One-Component Edge and Void Fillers Non-flow, off-white epoxy void filler with a 30-day work life at room temperature. Requires elevated temperature cure and can be co-cured with composites in 90 minutes. Used for insert potting and blocks in honeycomb panels.	N/A Medium-Density, One-Component Frozen Edge and Void Fillers Thixotropic, reddish-brown structural epoxy edge and void filler with high-compressive strength. Requires an elevated temperature cure. Used for reinforcing honeycomb core and panel edges for high-service temperatures. Also available as a Eposert™ pre-cured insert.	N/A Low-Density, Two-Component Edge and Void Fillers Low-Density, Two-Component Edge and Void Fillers Low-density, room-temperature cure, off-white epoxy paste produces flame retardant, high strength edge seals on honeycomb composite structures.	N/A Low-Density, Two-Component Edge and Void Fillers Flame-retardant, low-flow, extrudable, off-white epoxy edge and void filler with good compressive strength that cures at room temperature. Suitable for insert potting in honeycomb structures.
Original Equipment Manufacturer (OEM) Specifications	N/A Boeing BMS 5-28, Ty 7, Cl 1, REV AN / Spirit SMS 116201, Ty 1, REV H /Alenia MDL8027, Ty 7, REV 1	N/A Boeing BMS 5-28, Ty 10, REV AN / C&D Aerospace CDM212-00, Ty 13, REV J Heath Tecna C2-001, Ty 2, CLI GRA REV M	N/A For complete list please see page 14	N/A Boeing BMS 5-28, Ty 17, REV AN / ROHR RMS 027, Ty 5, Cl 3, REV AP SCO 036/Bombardier SMS 41, Ty 3, Iss 6 / Gamesa GMS 124047 Iss 3 / Alenia MDL08055 REV 1 / Kaman CMS-007-4, REV IR / Piaggo NP190112, Ty 17, REV C	N/A Boeing BMS 5-28, Ty 18, Cl 1, REV AN
Consistency at 77 Degree Fahrenheit (ºF) Temperature	N/A Pourable	N/A Non-flow paste	N/A Extrudable paste	N/A Paste	N/A Paste
Gel Time at 77 Degree Fahrenheit (ºF) Temperature	N/A >60 (60 gram mass) minutes	N/A 30 days after thaw minutes	N/A 8 hrs after thaw minutes	N/A 60-90 (60 gram mass) minutes	N/A 15 (57 gram mass) minutes
Mix Ratio by Weight (R:H)	N/A 100:20	N/A	N/A	N/A 100:20	N/A 100:14
Suggested Cure Schedule Fahrenheit (ºF)	N/A 7 days at 77 ºF or 1 hr at 350 ºF	N/A 1 hr at 260 ºF	N/A 1 hr at 350 ºF or 1.5 hrs at 250 ºF	N/A 7 days at 77 ºF or 5 hrs at 125 ºF	N/A 7 days at Room Temp or 5 hrs at 125 ºF
Note for Suggested Cure Schedule	N/A Cure may be accelerated with heat.	N/A	N/A	N/A	N/A
Maximum Service Temperature	N/A 350 ºF	N/A Not Determined	N/A 350 ºF	N/A Not Determined	N/A Not Determined
Compressive Strength at 77 Fahrenheit (ºF)	N/A 9000 psi	N/A 2400 psi	N/A 14500 psi	N/A 5500 psi	N/A 5000 psi
Density	N/A 0.90 g/cm³	N/A 0.50 g/cm³	N/A 0.75 g/cm³	N/A 0.70 g/cm³	N/A 0.70 g/cm³
Flame Retardant	N/A Yes
Packaging	N/A 50g and 500g jar kits, 6 oz Semkits® and working packs	N/A Working packs and pails	N/A 6 oz, 12 oz and 20 oz cartridges and patties	N/A Working packs	N/A 6 oz Semkits®, working packs and pail kits
Mix Ratio Ritt by Weight	N/A
Mixed Viscosity at 77 Fahrenheit (ºF) Temperature	N/A
Minimum Gel Time/Pot Life at 77 Fahrenheit (ºF) Temperature	N/A
Nominal Service Temperature	N/A
Laminate Compressive Strength at 77 Fahrenheit (ºF) Temperature	N/A
Color	N/A Off-White	N/A Off-White	N/A Red-Brown	N/A Off-White	N/A Off-White